Mert Tureli

Mechanical Engineer · B.S., Union College ’26

I work across design, test, and controls: prototype hardware and PLC automation bring-up at SunThru, thermal components for fifth-generation fighter programs at TASECS, a national-award rocket payload as team captain, and the test rigs and tooling in between. Open to design, manufacturing, test, and controls roles.

Schenectady, NY SHGM Ultralight Pilot Open to work
01 / Selected projects

Built, tested, documented.

Robo-Catcher automatic softball catching and return machine, finished build
Capstone · Feeding & electronics lead

Robo-Catcher: a softball machine that catches and throws back

Pitching machines exist; none catch and return the ball. Our 12-person capstone team built one for under $700. I owned the rotating dual-chamber feeder and every line of electronics: MATLAB-sized stepper drive, ESP32 firmware, wireless controls, and the safety cut-offs.

100% indexing success · <$700 build · 55 lb, fits in a car trunk
  • ESP32
  • NEMA 17 + TB6600
  • MATLAB
  • PWM control
Read the case study
Fixture 001 · 3-Point Bend JigSunThru 12printed parts 3-pointflexural test SW 2025parametric design FDMfully printable Fragile specimens · fixture design · 2026
Test fixture design

A 12-part printable bend-test fixture

Off-the-shelf bend fixtures are built for metals and plastics, and they crush anything delicate before the test starts. I designed a fully printable three-point bend jig in SolidWorks 2025: twelve interlocking parts on a shared coordinate system, sized to the samples under test and built for gentle, repeatable clamping.

12 printed parts · in daily use in the lab
  • SolidWorks 2025
  • FDM printing
  • Test fixtures
  • DFM
Read the case study
CAD render of the flight-sim rudder pedal assembly
Personal project · Solo build

Flight-sim rudder pedals with friction-free magnetic sensing

As a pilot, I wanted sim controls that feel like the real thing. I designed a three-axis control system in SolidWorks, 3D-printed the assembly, and wrote C++ USB-HID firmware for a Teensy reading A1301 Hall-effect sensors. It is plug-and-play in any simulator, with no drivers needed.

3 axes · zero-wear magnetic sensing · plug-and-play USB HID
  • SolidWorks
  • 3D printing
  • C++ firmware
  • Hall-effect sensors
Read the case study
Thermal 003 · Therma-ShiftPersonal build 2modes: heat + cool 11 °Ccold face at 12 V ±2 °Fclosed-loop target USB-Cpower delivery TEC1-12703 Peltier · thermistor feedback · 2026
Thermal control · Solo build

Therma-Shift: a dual-mode thermoelectric beverage coaster

A solid-state coaster that actively heats or cools any mug or glass on a Peltier module. I designed the closed-loop temperature control (thermistor feedback, driver firmware, thermal-runaway cutoffs) and bench-validated the thermal stack with a voltage sweep before integration.

11 °C cold face at 12 V · bench-validated · closed-loop electronics in progress
  • Peltier / TEC
  • Thermistor feedback
  • Arduino
  • Thermal design
Read the case study
02 / More work

Also on the bench

03 / Experience

Where I’ve worked

  1. 01

    Engineering Intern

    SunThru · early-stage hardware R&D Jun 2026 – Present · Schenectady, NY
    • Build and test first-generation prototype units, the company’s first full assemblies produced in-house, and lead prototype validation across thermal, mechanical, and optical performance.
    • Support PLC automation bring-up on production equipment: control panel wiring, analog and temperature instrumentation, structured controller testing, and fault troubleshooting.
    • Designed a benchtop thermal test rig end to end: CAD, calibrated heat-flux sensing, ESP32 DAQ firmware, and fail-safe unattended overnight operation.
    • Designed the three-point bend fixture and built the Lab Run Logger, the lab’s run-logging tool; produce toleranced drawings and manage component sourcing for the prototype line.
  2. 02

    Founder & CEO

    ModuFly · modular rocketry for STEM education Sep 2024 – Jan 2026 · Schenectady, NY
    • Secured $70,000 in seed funding via the SparkLabs competition and private investors.
    • Lead R&D, production, and marketing for a novel interlocking rocket system.
    • Run hands-on rocketry workshops for 20+ high-school students.
  3. 03

    Founder & President

    Union College Rocket Team Aug 2023 – Jun 2026 · Schenectady, NY
    • Built the team from zero to competition standard; lead 13 members in competition design and 12 in new-member training labs.
    • Grew the budget 700% through strategic proposals funding high-power airframe and telemetry work.
    • Won 1st place in the Battle of the Rockets 2026 deployable sensor payload event as captain and chief engineer.
    • Oversee structural design and safety compliance for high-power launches to NAR/Tripoli standards.
  4. 04

    Design Engineer / Materials Intern

    TASECS İklimlendirme Jun 2024 – Aug 2024 · Ankara, Turkey
    • Conducted material stress analysis supporting the KAAN (5th-gen fighter) and HURJET programs.
    • Designed high-efficiency HVAC valve components for aerospace thermal management, and upgraded engine/cockpit cooling for high-ambient-temperature operation.
  5. 05

    Diagnostic Intern

    Mercedes-Benz (Has Otomotiv) Jun 2022 – Aug 2022 · Izmir, Turkey
    • Managed technical diagnostics and repair workflows, coordinating service teams to hit delivery timelines.
04 / Toolbox

What I work with

Design & CAD

  • SolidWorks (expert, incl. VBA/API)
  • GD&T (ASME Y14.5)
  • Tolerance stack-up analysis
  • AutoCAD
  • CATIA
  • Revit

Controls & automation

  • PLC ladder logic
  • Control panel wiring
  • Analog instrumentation
  • PID control
  • Controller testing & troubleshooting

Analysis

  • FEA
  • CFD
  • MATLAB
  • Trane TRACE 700
  • Excel (advanced)
  • IBM DOORS

Fabrication

  • Industrial 3D printing (SLA/FDM)
  • Laser cutting
  • Milling
  • Lathe

Embedded & software

  • Python
  • C++ (ESP32, Teensy)
  • USB HID
  • JavaScript
  • AI-assisted development

Languages & certs

  • Turkish (native)
  • English (professional)
  • German (intermediate)
  • SHGM Ultralight Pilot
  • NAR member
05 / About

About

I grew up in Izmir, Turkey, and moved to New York for my engineering degree. Outside of work I fly ultralight aircraft (SHGM licensed), shoot competitive archery, and build flight-simulator hardware.

I like the practical side of engineering: fixtures, calibration, tooling, and clear documentation. Most of my projects sit where mechanical design meets software, and I am comfortable on both sides.

I am currently looking for a full-time engineering role in design, manufacturing, test, or controls.

Recommendation

"His electronic component selections … were uncommonly sophisticated for this course. … [A] highly motivated young engineer with outstanding leadership and practical design skills. He can work very independently and also understands how to work effectively in teams. I strongly recommend him."

Prof. William D. Keat, Mechanical Engineering, Union College

Full letter available on request

06 / Contact

Have a role, a project, or a rocket that needs an engineer?

merttureli0@gmail.com